Asset Reliability Assessment + RCA training - Aluminium

  • Residential
  • United Arab Emirates
  • Contract
  • Manufacturing,Mining
Asset Reliability Assessment

Shall conduct a review to assess the current level of reliability practices across
the site. The Asset Reliability Assessment scope will consist of;
• Workshop with site personnel (technicians and engineers) to discuss Maintenance and
Reliability programs (such as PM, PdM, CM, spare part management, etc)
• Definition of goals, with a gap and barrier analysis that the assessment will generate
• On-site assessment to evaluate the effectiveness of the Maintenance and Reliability
program including;
o Interviewing cross-section of the workforce to determine how well the reliability
methodologies have been adopted and incorporated into daily planning and work
o In-depth evaluation of the reliability program setup and use
o Evaluate performance and financial data to determine how the program is being
implemented and the effectiveness, to establish a baseline for best practices
o Strengths, Weaknesses, Opportunities and Threats (SWOT) analysis and comparison
to best-in-class companies in global industry (especially middle east companies)
o Develop an improvement plan for the reliability program and maintenance practices,
based on results of the assessment and SWOT analysis
o Conduct a planning exercise to help create a prioritised action plan for closing the
identified gaps.
o Quantify and provide a high-level estimate of the potential savings from implementing the action plan.

The assessment should cover the following key areas;
• Asset Management Strategic Plan
• Alignment of Management Systems
• Maintenance Strategy
• Reliability Strategy
• Alignment to Operational and Maintenance Goals

• Org Structure
• Leadership Roles
• Ratios of Personnel – Staff Requirements
• Integration between Maintenance, Operations and Reliability
• Roles and Responsibilities
• Training
• Skills Identification

Maintenance Tactics
• Process for Defining Maintenance Tactics
• Equipment Criticality Register
• Operations Involvement in TPM

Performance management
• KPI’s Linked to Business Strategy
• Process for Measuring KPI’s
• KPI’s Currently Used
• Reporting Methodology of KPI’s
• Benchmarking Values

Reliability Engineering
• Lubrication Management
• Periodic Maintenance Development
• Predictive Tasks and Preventive Tasks
• RTF Methodology
• Types of Reliability Techniques Used
• Reliability Value Added
• Applied Technologies
• Process for Developing New Periodic Maintenance Activities
• Continuous Improvement Efforts
• RCA Measures and Defect Elimination

Root Cause Analysis (RCA) Training
Shall provide a training program for Root Cause Analysis to allow effective
problem solving through identification of all appropriate solutions, as well as, leading and facilitating the process, to create a common reality and gain buy-in from all stakeholders.
The training shall incorporate learning objectives to provide students with the knowledge and  skills associated with best practices for gathering evidence and conducting interviews, and at the conclusion of an investigation, preparation of a final RCA report and enable the facilitator to effectively communicate RCA findings.
The training can be delivered either on-site training or remotely

With over 90 years' combined experience, NES Fircroft (NES) is proud to be the world's leading engineering staffing provider spanning the Oil & Gas, Power & Renewables, Infrastructure, Life Sciences, Mining, Automotive and Chemicals sectors worldwide.With more than 100 offices in 45 countries, we are able to provide our clients with the engineering and technical expertise they need, wherever and whenever it is needed. We offer contractors far more than a traditional recruitment service, supporting with everything from securing visas and work permits, to providing market-leading benefits packages and accommodation, ensuring they are safely and compliantly able to support our clients.

Apply for this role