Smelter Maintenance Manager

Position Title: Manager - Maintenance Smelter
Department: Smelter

The Manager - Maintenance Smelter is responsible for the overall maintenance of smelting equipment and facilities to ensure optimal operation and minimal downtime. This role involves planning, coordinating, and supervising maintenance activities, managing a team of maintenance professionals, and ensuring compliance with safety and environmental regulations. 

Key Responsibilities:

Maintenance Management 

• Develop and implement maintenance strategies, schedules, and procedures. 
• Oversee and coordinate all maintenance activities to ensure equipment reliability and efficiency. 
• Monitor and improve maintenance practices to minimize downtime and enhance productivity. 
• Ensure timely response to equipment breakdowns and malfunctions.

Team Leadership

• Lead, train, and develop a team of maintenance technicians and engineers. 
• Foster a culture of safety, teamwork, and continuous improvement. 
• Conduct performance evaluations and provide feedback to team members. 
• Ensure effective communication and coordination within the team and with other departments. 

Safety and Compliance:

• Ensure all maintenance activities comply with health, safety, and environmental regulations. 
• Conduct regular safety audits and risk assessments.
• Implement and enforce safety protocols and emergency response plans. 
• Promote a safe working environment and culture within the maintenance team. 

Budget and Resource Management

• Develop and manage maintenance budget. 
• Monitor expenses and optimize resource allocation.
• Identify opportunities for cost savings without compromising quality or safety.
• Ensure the availability and proper management of spare parts and maintenance supplies.

Preventive and Predictive Maintenance:

• Implement preventive and predictive maintenance programs to extend equipment life and reduce failures.
• Utilize maintenance management software to track and analyze equipment performance and maintenance activities.
• Continuously assess and improve maintenance processes and practices. 

Documentation and Reporting:

• Maintain accurate and up-to-date records of all maintenance activities. 
• Prepare and present regular reports on maintenance performance, including equipment reliability, maintenance costs, and downtime. 
• Ensure proper documentation of all incidents, repairs, and corrective actions. 

Continuous Improvement

• Identify and implement process improvements to enhance maintenance efficiency and effectiveness.
• Stay updated with industry trends, technological advancements, and best practices in maintenance management.
• Foster a culture of innovation and continuous improvement within the maintenance team.

Qualifications

• Education: Bachelor's degree in mechanical engineering, Electrical engineering, or a related field. Master's degree preferred.
• Experience: Minimum of 10 years of experience in industrial maintenance, with at least 5 years in a managerial role.
• Skills: 
  • Strong Leadership and team management skills.
  • Excellent problem-solving and decision-making abilities.
  • In-depth knowledge of maintenance practices and equipment used in smelting operations. 
  • Proficiency in using maintenance management software and tools. 
  • Strong communication and interpersonal skills.
• Certifications: Relevant industry certifications (e.g., Certified Maintenance, Six Sigma) are a plus.

Working Conditions:

• Work is primarily performed in a smelter environment.
• Exposure to high temperatures, loud noises, and hazardous materials.
• Requires the use of personal protective equipment (PPE). 
• Involve on-call duties.

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With over 90 years' combined experience, NES Fircroft (NES) is proud to be the world's leading engineering staffing provider spanning the Oil & Gas, Power & Renewables, Chemicals, Construction & Infrastructure, Life Sciences, Mining and Manufacturing sectors worldwide. With more than 80 offices in 45 countries, we are able to provide our clients with the engineering and technical expertise they need, wherever and whenever it is needed. We offer contractors far more than a traditional recruitment service, supporting with everything from securing visas and work permits, to providing market-leading benefits packages and accommodation, ensuring they are safely and compliantly able to support our clients.